A slight problem with the conveyor belt could shut down the conveyor, causing massive losses for the company. Maintaining a good, preventive maintenance program for conveyors will cut down on the operating expenses of the plant. It also guarantee that the belt conveyors last for an extended, hassle-free life.
The maintenance for conveyors includes the maintenance of every quarter as well as monthly maintenance and weekly maintenance. It also includes daily maintenance. Certain conveyors even require to be maintained on a regular basis. It is important to follow the comprehensive maintenance protocols to avoid unplanned downtime. This checklist for maintenance includes all conveyor components that require regular inspections.
1. Three Principles to Consider for the Maintenance of Conveyor Belt Maintenance
The most effective maintenance for conveyor belts is to have an understanding of the equipment. Three principles will allow you to maintain your conveyor in a logical manner.
The Arrangement of A Special Engineer maintenance of conveyors
Take into consideration that workers might not be paying focus on the particular management of the conveyor’s operation. So, It is easy to overlook certain inspections and it can directly impact the operation of the equipment. Maintenance of your conveyor will enable the plant understand all aspects of the conveyor system that is running.
Building Conveyor Belt Management System
Creating the complete control system for the conveyor belt will not just solve issues in time. But also limit the risk of damage of the conveyor belt. A well-designed management system will guarantee the correct operation.
Being Successful in Management Related Work
Be aware of each conveyor component taking into consideration all of the managing tasks.Therefore, it isn’t an easy task. It is essential to create an outline of the conveyor components that require regular inspections. Ensure that all the work management is done.
2. Checklist for Preventive Maintenance
While some maintenance tasks require annual or quarterly conveyor belt maintenance. Hence, it is vital to inspect each conveyor part to identify issues or inaccurate calibrations. Below, we have the complete monthly checklist for maintenance of the conveyor system based on the date.
Maintenance Every 2 days
Make sure the device is clean to verify that the scraper is moving smoothly. So, examine the idlers of the rollers: Examine whether the idler is damaged or lacking oil. Then make sure the operation is in order. After that replace your worn-out idler at the appropriate time.
The most thorough conveyor maintenance is the regular maintenance. The maintenance checklist should comprise the motor drive and motor mounting bolts. It is also applicable for bearings, gearboxes and V-belts. Any sign of abnormal sound or vibration should be addressed immediately to prevent any future problems. Adjust the chain of transmission and the conveyor belt to ensure they run in the right direction. Make the necessary modifications to each.
Complete structural safety inspections as well as Lubricants are a part of every annual inspection checklist. Inspect the entire length of the conveyor for signs of wear as well as loose equipment. The inspection area that you are looking for is bearings as well as bearing mounting You must replace damaged or missing hardware, and fix the damaged components. Make sure you lubricate the bearings by applying oil or grease. Every inch of conveyor based on the kind of bearing used and the recommendation of the manufacturer.
3. Tips for Conveyor Belt Maintenance
Preventive Maintenance Checklist helps you find the problem, but some effective tips can help your fix the problems quickly.
Prepare for Emergency Repairs
Will you stop the production line completely when your conveyor belt meets emergency repairs. Of course not, so you need a plan for emergency repairs so that you can restart your production as soon as possible. These accessories include cold bond repair material, hot splicing repair material, metal fasteners, etc. This is valuable for belts that you actively use throughout the day.
Stock Spare Parts
You should also keep a stock of spare parts for your conveyor maintenance. Some accessories will need to be replaced over time, including sprockets, motors, and belts. Keep them available if any part failure should arise.
Track Your Belt’s Lifespan
Do you know the service life of your conveyor belts If your belt doesn’t meet the standard lifespan, it would indicate a manufacturing error or even poor maintenance and care? Tracking your belt’s lifespan will make you actively caring for it to support that lifespan.
You should make a note of any repairs you perform, and write down the state of your parts regularly in your conveyor belt plan. If there are any problems, you can check the notes to see repairs you’ve made in the past, then making the conveyor belt maintenance schedule with a technician.
As conveyor belt preventive maintenance is a system job, if possible, you can choose a professional technician team for belt maintenance services, it can also guarantee that the bigger repairs will be done correctly and quickly. Read more.